The Galvanizing Process Other Uses of Galvanized Steel Wire. This is commonly done by dipping the pipes in a molten zinc bath. The degree of rust will depend on the environment that the product is in. These kinds of sheets have got thick zinc layer along with pure zinc coating. Galvanized pipes are steel pipes that have been dipped in a protective zinc coating to prevent corrosion and rust. 5. Since then, it has been a staple of construction, manufacturing, and fabrication for its durability and resistance to corrosion. Well, we're looking for good writers who want to spread the word. This website uses cookies to improve your experience while you navigate through the website. It’s commonly used in nails, screws, bolts, nuts and other kinds of fasteners. Environmentally friendly: Galvanized steel is considered a sustainable resource. We also use third-party cookies that help us analyze and understand how you use this website. Galvanized steel is also used to create structures like balconies, verandahs, staircases, ladders, walkways, and more. But opting out of some of these cookies may have an effect on your browsing experience. It is also sometimes called galvanized iron pipe. Galvanized steel stands up to water well — as long as it’s not salt water. It is the covering that prevents metal corrosion under the influence of moisture and oxygen without the need for additional processing. Many commercial buildings have an exterior layer of galvanized steel, mostly on the walls and pillars, to protect the entire structure form rusting and corrosion. Faster erection time. All in all, galvanization makes the steel stronger and harder to scratch, so it’s ideal for outdoor use. The zinc coating protects the steel beneath it from rust. Galvanized metal has found its way into several household appliances, such as washing machines, air conditioning housings, hair dryers, computer parts, etc. Where It's Used This type of pipe is used in a variety of settings. Step 2: Once completely clean, the steel is lowered into a kettle of hot molten zinc. Copyright © Science Struck & Buzzle.com, Inc. If you live on a farm, you’ll appreciate the ease of using this wire for packing agricultural materials. Galvanized piping was commonly installed in homes built before 1960. These cookies do not store any personal information. Prior to 1970, galvanized steel was utilized for water-supply pipes in construction. Car parts are made out of this type of steel (for example, the body parts of trucks and buses). Less expensive, permanent protection, fast rate of assembly, etc., are some of the major advantages of galvanized steel. This category only includes cookies that ensures basic functionalities and security features of the website. In this technique, the steel is passed through a bath of molten zinc, and the zinc is usually maintained at a temperature of 860 degree Fahrenheit. This coating protects the steel from corrosion. This website uses cookies to improve your experience. The uses of after-fabrication galvanized steel are usually exterior in nature because the zinc coating is relatively thick (3.0 6 mils, 75 150 microns, 1.7 to 3.6 oz/sq. The carbonate layer prevents the steel from being exposed to corrosion or rust. Galvanized Steel is a cost effective alternative to using materials such as austenitic stainless steel or aluminum in order to prevent corrosion. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. These cookies will be stored in your browser only with your consent. Other Uses of Galvanized Steel Wire. In the case of electro-galvanized steel sheets, the base metal is cold rolled annealed steel. It is used for a wide variety of applications ranging from HVAC ductwork to gardening pails; household decorations to garbage cans. It is used in outdoor applications wherever the strength of steel is desired, such as fence posts and rails, scaffolding and as protective railings. Dutch researcher Arjan Lock has investigated the behavior of vibrating water molecules. This process is named after its inventor, an Italian called Luigi Galvani. The zinc acts as an impervious barrier between the base metal (steel) and harmful atmospheric elements such as corrosive chlorides and sulfides. Galvanized steel frames are used to build houses. Galvanized steel is no longer in use for drinking water pipes. We hope you are enjoying ScienceStruck! Less maintenance: In comparison to other types of coatings, galvanized is cheapest in the long term because it lasts longer and requires less maintenance. Galvanized pipes are steel pipes that have been dipped in a protective zinc coating to prevent corrosion and rust. The strength also makes electro-galvanized steel ideal for agricultural equipment and products. This alloy is used extensively for making wrought iron gates, and other related items like door and window bars. Get in touch with us and we'll talk... Galvanized steel is mainly manufactured by a method known as ‘Hot Dipped Galvanization’ process. Reliability: Galvanized steel is incredibly strong and reliable. Read the following article to gain more information about galvanized steel and its various uses. Image Source: Click Here. These kinds of sheets have got thick zinc layer along with pure zinc coating. It is most commonly used for outdoor construction like fences and handrails, or for some interior plumbing. There, it is used as a protective cover or barrier over ridges and valleys in the roof system. Galvanization is the process of applying a protective zinc coating to steel or iron in order to prevent premature rust and corrosion. Source: Steve Snodgrass. This is commonly done by dipping the pipes in a molten zinc bath. Sign up to receive the latest and greatest articles from our site automatically each week (give or take)...right to your inbox. The materials last longer than non-galvanized metals, and steel is actually one of the most recycled materials on Earth. Playground equipment: Childrens’ play equipment like bicycle racks, jungle gyms, and swingsets are made with galvanized steel because it’s rust-resistant. It’s used to make nuts, bolts, screws, and nails resistant to degradation when they are exposed to the weather. Galvanized steel is used for a number of applications, including the construction of large sturdy structures and the production of steel strapping for transporting heavy cargo. The metal has to be strong to hold livestock or plow through fields. There are multiple steel parts in cars that help protect them from the weather, and it's used in many marine applications due to its ability to withstand the salt and the elements. Galvanized steel can be found almost everywhere. ft.) and will protect steel from corrosion in most atmospheric conditions for 50 to 100 years. The practice of galvanizing just ensures another layer of protection to the already notoriously strong steel material. You can find it in car doors, fenders, hoods, and even audio systems and gas tanks depending on the manufacturer. Typically these include: street furniture, building frameworks, balconies, verandahs, staircases, ladders, walkways, and more. Application speed: A full protective coating can be applied to a steel structure in just a few hours. Galvanized steel is the preferred material for watering troughs for livestock, exteriors of grain silos and water storage containers, shed construction, roofing, gutters and downspouts, and a number of other products. Galvanized steel is available in a variety of forms, such as galvanized pipes and galvanized wire. Galvanized steel is coated with a thin layer of zinc. These pipes and fittings were commonly installed in homes prior to 1950 (some sites say it was used until the 1960s). It can be identified by the crystallization patterning on the surface (often called a "spangle"). All Rights Reserved. A better question would be what galvanized steel isn’t used for. Galvanized steel is a material you can rely on, which is why it is so widely used in various industries. The Galvanizing Process In order to protect the steel from corroding, a zinc coating is applied to the metal. Without protection, steel will rust due to atmospheric conditions over time. The patina, cathodic protection, complete coverage and all of these other features, provide hot-dip galvanized steel with a long, maintenance-free service life. The type of pre-treatment that is used in this case is electroplating. We'll assume you're ok with this, but you can opt-out if you wish. The long-term durability provided by galvanizing is achieved at relatively … Galvanized steel is also used to create structures like balconies, verandahs, staircases, ladders, walkways, and more. 1.Lower cost: Galvanized steel is less expensive than stainless steel. Car parts are made out of this type of steel (for example, the body parts of trucks and buses). Steel hinges on refrigerators, for instance, can support more than 140-pounds of weight without sagging. Due to the strength, corrosion resistance, and paintability, electro-galvanized steel is widely used in the automotive industry. The zinc also prevents the buildup of mineral deposits that can clog the water line. Step 3: The galvanized steel is then inspected and measured. The anti-rust mechanism is quite applicable for such items that have a high chance of coming in contact water, due to the proximity of the underground sewers and waste pipelines. Clean off all the dirt and remove the … In order to protect the steel from corroding, a zinc coating is applied to the metal. Thjavascript:void(null);e time to first maintenance for hot-dip galvanized steel can be seen in Figure 3. Long life. Also, the typical appearance of this alloy imparts the the constructed buildings with an ability to merge with the surrounding structures. Thus, the zinc layer has now become a part of the steel, and hence, it is also referred to as the ‘sacrificial anode’ layer. Read this article to know more about the history of the metric system, and also to gain knowledge about the various types of metric measurements, along with their units and…. Galvanized steel pipes, on the other hand, are a steel-gray color. Galvanized coatings are assessed readily by eye, and simple non-destructive thickness testing methods can be used. What is Galvanized Steel? Galvanized steel frames are used to build houses. |, Select the Right Strapping for Shipping and Storing, 2 Things You Should Use for Your Plumbing Renovation Project in Delaware, Why Stainless Steel is One of the Best Materials for Sign Brackets, 2 Reasons to Utilize Stainless Steel Banding for Metal Signs in Delaware, Critical Reasons to Invest in Stainless Steel Straps from Dover, DE, The Key Things That You Will Need to Know About Wing Seals in Dover. Automotive. Galvanized steel plumbing pipes are pipes made of steel, and coated with zinc to prevent rusting. Most galvanized steel is coated with a passivation chemical to prevent "white rust". Proponents of galvanized steel, who may use it to construct or repair steel structures, for example, benefit from lower maintenance and repair costs because of its special properties. That’s what’s behind the name of this type. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. That’s what’s behind the name of this type. The galvanizing process is such that if coatings appear sound and continuous, they are sound and continuous. Galvanized steel is used for a number of applications, including the construction of large sturdy structures and the production of steel strapping for transporting heavy cargo. It is used in high tension electrical towers, protective gears, and highway signs. This ensures that the steel does not get corroded by rust. Galvanizing is Sustainable. Therefore, if you suspect your pipes are still made from this material, then you should immediately get them replaced. Low Initial Cost. It’s commonly used in nails, screws, bolts, nuts and other kinds of fasteners. It is then dipped in an acid for the removal of rust, and then into a bath of flux that slows the oxidation of the steel. Galvanized steel is a type of steel that has been treated with an application of protective zinc coating to help prevent it from rusting. It further reacts with carbon dioxide in the atmosphere to form zinc carbonate, and this forms a dull gray layer on top of the steel. The shift to copper happened as galvanized pipes raised many health concerns. Fences, roofs, outdoor walkways, these are all great choices for galvanized metal! So, how is galvanized steel made? This is the most common use for galvanized metal, and hundreds of thousands of tons of steel products are galvanized annually worldwide. Galvanized steel is often used for building siding, roofing, downspouts, or shed construction. Galvanized steel stands up to water well — as long as it’s not salt water. It’s used to make nuts, bolts, screws, and nails resistant to degradation when they are exposed to the weather. Using ultra-short laser pulses, he has found that hydrogen atoms in water molecules vibrate for a longer period…. Various types of metal pails and buckets are made using this type of steel. 3. Problems with Galvanized Pipes for Drinking Water. But what exactly is galvanized steel and why is it so important? It is used in the hardware for livestock fencing as well as in the heavy machinery on farms. Many individuals live in steel frame houses, and buildings are often made with galvanized steel roofs. Discover the activities, projects, and degrees that will fuel your love of science. The advantages of this method are that it is economical; it can be performed quickly and to complex shapes. 6789 Quail Hill Pkwy, Suite 211 Irvine CA 92603. Would you like to write for us? When it was invented, galvanized pipe was an alternative to lead pipe for water supply lines. When galvanized pipes were first used, they were preferred because they were less costly than copper. It is mandatory to procure user consent prior to running these cookies on your website. 5. Supportive. It also changes the steel’s appearance, giving it a rugged look that some people prefer. 4. The life expectancy of galvanized coatings on typical structural members is far in excess … Galvanized steel is coated with a thin layer of zinc that helps guard against corrosion. Galvanized steel is coated with a thin layer of zinc. It is used in high tension electrical towers, protective gears, and highway signs. The black steel pipe is also used for fire sprinkler systems because it is more fire-resistant than galvanized pipe. Galvanized steel pipe is a steel pipe that has been coated with zinc. The metal sheet is covered with vintage zinc. The zinc coating protects the steel beneath it from rust. Galvanized steel, in particular, is often what is used in modern “steel frame” buildings. This variety of steel is also extensively used in manufacturing of steel nails using hot dipping method. Necessary cookies are absolutely essential for the website to function properly. The uses of after-fabrication galvanized steel are usually exterior in nature because the zinc coating is relatively thick (3.0 6 mils, 75 150 microns, 1.7 to 3.6 oz/sq. 2. The primary use of galvanized pipe is to supply water to homes and buildings. Metallic Spraying Prepare the steel as with the other methods. Galvanized steel wire is also used with other materials to make steel ropes and corrosion-resistant wire products and also to strengthen multi-core electric cables. Galvanization refers to a process, by which steel is covered with a layer of zinc via a chemical reaction. Steel alone is a very durable material. However, the final coating can be inconsistent relative to oth… In the case of electro-galvanized steel sheets, the base metal is cold rolled annealed steel. These pipes and fittings were commonly installed in homes prior to 1950 (some sites say it was used until the 1960s). What Is Galvanized Steel Used For Galvanized steel is a material with high resistance to rust. Additionally, due to the protective layer of zinc, the steel is unlikely to rust or wear down. In developed countries most larger cities have several galvanizing factories, and many items of steel manufacture are galvanized for protection. Steel parts are more dent resistant and 30% stronger than they were a decade ago. Galvanized metal is a great choice if your project will live outside after it’s done. Quite simply, galvanizing a metal gives it anti-corrosion properties. 5. Galvanized steel is mostly used where steel structures are commissioned in open environment which are exposed to environment. The American Iron and Steel Institute estimates that 88% of the steel in the world is recycled. After this, the steel gets coated with zinc, and is exposed to the atmosphere. Galvanized steel is coated with a thin layer of zinc that helps guard against corrosion. When it was invented, galvanized pipe was an alternative to lead pipe for water supply lines. 6. Galvanized steel is coated with zinc oxide to prevent rusting, since the chemical compound takes far longer to corrode than steel. Galvanized metal has found its way into several household appliances, such as washing machines, air conditioning housings, hair dryers, computer parts, etc. It’s sometimes used as durable fencing panels. Many people know what galvanized steel is. Benefits of Galvanized Pipes. Metric Measurements: Units and Conversions. Our site includes quite a bit of content, so if you're having an issue finding what you're looking for, go on ahead and use that search feature there! Galvanized steel is widely used in applications where corrosion resistance is needed without the cost of stainless steel, and is considered superior in terms of cost and life-cycle. Hence, this alloy is extensively used in numerous applications, and has formed an integral part of our daily lives. But what exactly is galvanized steel and why is it so important? Galvanization is the process that is used to apply the zinc to the steel, through the use of electrochemical and electrodeposition processes. Electro galvanization is a form of zinc electro plating where a thin layer of zinc is electrically and chemically bonded to steel in order to protect against rust and corrosion.. During this process, bare steel wires are fully immersed in a saline/zinc bath and electricity is used to move electrons from the zinc (anode) and bond them to the steel (cathode). ft.) and will protect steel from corrosion in most atmospheric conditions for 50 to 100 years. Galvanized steel was developed in the 19th century for use in commercial applications as an alternative to bare steel. © 2019 Independent Metal Strap. Without the protective zinc coating, the metal would remain exposed to the elements and potentially oxidize and corrode much faster. Where to use black pipe and galvanized pipe The type of pre-treatment that is used in this case is electroplating. If you live on a farm, you’ll appreciate the ease of using this wire for packing agricultural materials. Galvanized steel plumbing pipes are pipes made of steel, and coated with zinc to prevent rusting. During the time when the method of galvanization of steel was invented, it was used to make ornaments that could be hanged on walls and roofs, and also for making door and window coverings that protected them from destructive elements like wind and rain. Galvanized steel coil is often used for roofing applications, thanks to its weather-resistant coating. The steel and the zinc metallurgically react. You also have the option to opt-out of these cookies. As galvanized steel members are received they are ready for use. India has conducted a significant amount of research in the field of space technology. The spangle finish on the surface makes it visually appealing, but also makes it more durable and corrosion resistant. Hot dip galvanized steel is also used for making steel frames as a basic construction material for steel fram… Long lifespan: Galvanized coating is expected to last over 50 years in most rural environments, and up to 25 years in urban and coastal areas. Fences, roofs, outdoor walkways, these are all great choices for galvanized metal! Galvanized piping was commonly installed in homes built before 1960. For decades, galvanized steel pipes were the standard for home water pipes, too. Other typical coatings, … Plastic pipes are usually black and clamps should be visible. A common passivation chemical used is Hexavalent Chromium; a very harmful carcinogen when ingested, absorbed by the skin, or inhaled. Galvanized steel pipe is covered with a zinc material to make the steel pipe more resistant to corrosion. This ScienceStruck article sheds some light on its glorified operations. However, galvanized steel pipes are still used for outdoor applications that require the metal’s superior mechanical strength, especially in poor weather. The galvanized steel coil that most construction workers use is often found in roofing applications. Galvanized metal is the ideal choice if your project will live outside after it’s done. Nowadays, the coverings of gutters and manholes that are present on roads are also made by using galvanizing steel. Proponents of galvanized steel, who may use it to construct or repair steel structures, for example, benefit from lower maintenance and repair costs because of its special properties. 9. Then, the zinc reacts with oxygen in the atmosphere to form zinc oxide. Step 1: The steel is immersed in a caustic solution in order to remove grease, dirt, and other organic materials. Galvanized steel wire is often used in applications where it’s important to support wall … Galvanized steel wire is also used with other materials to make steel ropes and corrosion-resistant wire products and also to strengthen multi-core electric cables. Galvanized steel costs less than other types of treated steel. Of using this wire for packing agricultural materials from rusting the zinc coating prevent! Galvanization makes the steel from being exposed to the weather your website actually one of the website product is.! Ensures basic functionalities and security features of the website to function properly livestock plow... Off all the dirt and remove the … long life is commonly done dipping... Caustic solution in order to protect the steel from corroding, a zinc coating on! 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